ZS10 Zero Speed Switch Module

ZS10 Zero Speed Switch Module

Part Number Input Voltage Contacts (5 Amp)
ZS10-A 120-240 VAC N.O./N.C. (Form ‘C’)
ZS10-D 9-36 VDC N.O./N.C. (Form ‘C’)

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Features

  • Universal input voltage – 100 to 240 VAC or 9 to 36 VDC
  • Universal sensor input (NPN or PNP)
  • Isolated 5 amp relay contacts
  • Adjustable relay set point
  • Frequency input
  • Diagnostic LED’s
  • Precision trim pot for accurate relay set point adjustment
  • DIN Rail Mount

Benefits

  • Zero Speed Switch interface
  • Automates your ‘Stop’ circuit
  • Faster than pushing Emergency Stop!
  • Extend the lifespan of your equipment
  • Stop conveyor “domino” effect
  • Detect unexpected load increase
  • Reduce belt breaks

ZS10 Zero Speed Switch Module

Overview

The Phares Electric Zero Speed Switch Module Model ZS10 is an interface between simple on/off sensors and control circuitry enabling over speed, under speed, and zero speed measurement.

ZS10 Module + Prox Sensor = Zero Speed Switch

The Phares Electric Zero Speed Switch Module Model ZS10 is particularly useful in applications where environmental conditions, such as high temperature, prohibit the use of certain electronics. In these cases, the sensor is installed in the prohibitive area and wired to the Phares ZS10 Zero Speed Switch Module which is located out of the prohibitive area.

For high temperature sensors, see Phares Electric Digital Output Hall Effect Sensors and Gear Tooth Sensors.

Detail

The Phares Electric Model ZS10 Zero Speed Switch System consists of the Phares ZS10 Zero Speed Switch Module, Sensor and Magnetic Sensor Target, all sold separately.

Install the Magnetic Sensor Target at the point of measure. Motion is detected when the rotating Target triggers the Sensor. When motion is either detected or reaches set point, the relay energizes and the relay output changes state. It remains in this state until either under speed or zero speed condition occurs, depending upon the application.

 

The Magnetic Sensor Target can be a bolt head, gear tooth, key stock, magnet, reflector, or other target depending upon type of Sensor used. The Phares ZS10 Zero Speed Switch Module supplies 12 VDC to an external Sensor. The Sensor must be 3 wire, sourcing (PNP) or sinking (NPN) signal. Sensor input signal is configured via two position selector switch located at the top right of the terminal strip.

The Phares ZS10 Zero Speed Switch Module uses frequency input from various types of sensors to determine the presence of motion or the lack thereof. Use the ZS10 for over speed, under speed, and zero speed applications.

 

ZS10-D Zero Speed Switch Module. DC version shown.
AC version available. See below.

Figure 1. Phares ZS10 Zero Speed Switch Module Indicators and Terminal Block.

The Phares ZS10 Zero Speed Switch Module has 3 diagnostic LED’s. These LED’s indicate Power, Pulses from Sensor input signal and Relay status. LED’s are labeled Power, Pulse, and Relay. A trim pot is used for adjusting the set point.

ZS10 Zero Speed Switch Module

Specifications

Power Requirements:
Part No. ZS10-A: 100-240VAC, 50/60Hz
Part No. ZS10-D: 9-36VDC

Circuit Protection:
Internal ½ amp fuse (non-replaceable)

Sensor:
12 VDC, 3 wire, sourcing (PNP) or sinking (NPN)
Dimensions (in inches)
3-1/16″ Wide x 3-1/4″ High* x 2-1/2″ Deep
*including DIN Rail Mount and Terminal Block

Dimensions (in inches):
3-1/16″ Wide x 3-1/4″ High* x 2-1/2″ Deep
*including DIN Rail Mount and Terminal Block

Relay Output:
3 SPDT Form ‘C’ dry relay contacts (N.O/N.C.)
Contact Rating: 5A at 120 VAC; 5A at 30 VDC

Accessories
The following examples of ZS10 Zero Speed Switch Systems consist of:
• Phares ZS10 Zero Speed Switch Module
Sensor (sold separately)
Magnetic Disk Sensor Target (sold separately)
• Phares Terminal Strip Assembly (TSA) Box (sold separately).

Figure 2. Phares ZS10 Zero Speed Switch System utilizing an Axial magnetic disk.

Figure 3. Phares ZS10 Zero Speed Switch System utilizing a Radial magnetic disk.

Figure 4. Phares ZS10 Zero Speed Switch System utilizing a Geartooth Wheel already on machine.

PDF Documents

 

Sensor types compatible with the Phares ZS10 Zero Speed Switch Module

 

Sensor Targets

The Phares ZS10 Zero Speed Switch System requires a Sensor and sensor target suitable for measuring speed. Sensor and Magnetic Disk Sensor Targets are sold separately.

Suitable targets are:

  • Magnetic Disk
  • Split Coupling
  • Gear Tooth wheel already on machine
  • Bolt head or key stock with high iron content already on machine.