ZS09P Zero Speed Switch Sensor For Conveyors And More

ZS09P Zero Speed Switch Sensor for Conveyors and More

Need reliable equipment monitoring? The Phares Model ZS09P Zero Speed Switch Sensor ensures precision and productivity in your operations. This innovative all-in-one shaft speed monitoring device combines both sensor and relay functionality, no separate control box required.  Capable of switching up to 5 amps.  Act now! Equip your system with the ZS09P Zero Speed Switch Sensor for reliability and peace of mind.

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Part Numbers

Part Number Input Voltage Contacts (5 Amp) Target
ZS09P1-120F 120 VAC N.O./N.C. Ferrous
ZS09P2-120F 120 VAC N.O. Ferrous
ZS09P3-120F 120 VAC N.C. Ferrous
ZS09P1-120M 120 VAC N.O./N.C. Magnetic
ZS09P2-120M 120 VAC N.O. Magnetic
ZS09P3-120M 120 VAC N.C. Magnetic
Part Number Input Voltage Contacts (5 Amp) Target
ZS09P1-DF 5-24 VDC N.O./N.C. Ferrous
ZS09P2-DF 5-24 VDC N.O. Ferrous
ZS09P3-DF 5-24 VDC N.C. Ferrous
ZS09P1-DM 5-24 VDC N.O./N.C. Magnetic
ZS09P2-DM 5-24 VDC N.O. Magnetic
ZS09P3-DM 5-24 VDC N.C. Magnetic

Product Overview

The ZS09P Zero Speed Switch Sensor is a rugged, all-in-one motion detection system. It combines sensor and relay into one compact unit — no external control box is needed. Just aim the sensor at a rotating target (bolt head, key stock, flat washer, magnet, etc.) and wire it into your control circuit.

Designed for industrial environments, the ZS09P protects your equipment by detecting stopped or slowed shafts, belts, and other rotating parts. It’s commonly used on conveyors, elevators, augers, crushers, and mixers.

Product Detail

The ZS09P Zero Speed Switch Sensor is designed for over speed, under speed, and zero speed monitoring in industrial equipment. It features an adjustable set point for precise and accurate shaft speed detection. This smart sensor protects conveyors, augers, bucket elevators, and other machinery by detecting when equipment slows down or stops unexpectedly — faster than pushing Emergency Stop!

The ZS09P Zero Speed Switch Sensor may resemble a standard proximity switch, but it features advanced speed sensing circuitry that goes beyond simple on/off detection. When the machine shaft speed reaches the adjustable set point, the ZS09P’s relay output changes state. It stays in this state until an under speed or zero speed condition is detected.

Phares Zero Speed Switch Sensors feature isolated relay contacts, making them easy to integrate into new installations, retrofit projects, or as direct replacements for obsolete zero speed switches in industrial control systems.

Features & Benefits

  • Sensor and relay combined in a single unit
  • Isolated dry relay contacts rated up to 5Amps;  choose Form C, N.O., or N.C. when ordering.
  • No programming or external control required
  • Detects stopped or slow motion promptly
  • Easy to install and adjust
  • Suitable for outdoor and wash down use when sealed as directed in the manual.
  • Senses magnetic and high iron content targets (gear tooth, key stock, bolt head, etc.)
  • LED indicators for instant visual confirmation
  • Precision trim pot for accurate relay setpoint adjustment

Common Applications

  • Conveyor belts (drag or belt style)
  • Bucket elevators
  • Screw conveyors
  • Crushers and mixers
  • Augers
  • Rotating shafts on motors and gearboxes
  • Exhaust Fan Belt

Specifications

Operating Voltages 5-24 VDC or 120 VAC
Current Draw 50 mA
Speed Detection Range 0.03 to 25,000 RPM
Operating Temperature -40°F to 140°F
Operating Frequency Hall Effect and Inductive (Gear Tooth):
0.02Hz-10kHz
Hall Effect Only: 0.02Hz – 25kHz

Relay Contact Ratings
(Standard)

5A, 240VAC
5A, 30VDC
Vibration resistance (function)
NO/NC contact >15/5g
Shock resistance (destruction) >100g
Relay Set-Point Adjustment Range Standard: 1-100 RPM, 1 Pulse Per Revolution
Custom parameters are available.
Housing Material Aluminum
Fuse Internal 1/2 Amp non-replaceable fuse
Cable 4 ft., 6 Conductor, 22 AWG, Unshielded
Sensing Distance to Target (Gap)

1/16″ to 5/16″ using Ferrous Target (Gear Tooth Wheel, Bolt Head, Key Stock, etc.)

Sold separately:
1/16″ to 3/8″ using Phares High Density Magnetic Disk
1″ maximum using Phares Standard Magnetic Disk
1″ maximum using Phares Magnet, Part No. SM-100
2″ maximum using Phares Magnet, Part No. RM-100

Minimum Gear Tooth Target Sizes 1/8″ gear tooth length, width, depth and gap.
Gear Tooth Target Material High ferrous (iron) content.

Options

  • Custom Cable Length
  • Custom Relay Set-Point Adjustment Range
  • Fixed Set-Point
  • Relay Latch

Wiring & Installation

Installation is simple:

  1. Mount the ZS09P aiming the sensor at a rotating target such as a bolt head, key stock, flat washer, or magnet. Ferrous targets must have high iron content. Stainless steel and other low-ferrous materials may not be detected reliably.
  2. For maximum safety, the green wire must be attached to Earth Ground and the case mounted to a bracket or conduit that is Earth Grounded.
  3. Connect relay contacts (N.O. or N.C.) to your control circuit.
  4. Adjust the relay setpoint to match your application requirements using the trim pot on the sensor.
  5. A 5 amp external fuse is recommended to help protect the ZS09P relay contacts; see the manual for wiring.

LED indicators show sensor and relay status at a glance.

Frequently Asked Questions

Do I need a separate controller?
No. The ZS09P includes both sensor and relay output.
What happens if the shaft stops?
When a stop or under speed condition is detected, the relay LED turns off and the relay disengages, returning to its default (normal) state.
How close should the sensor be to the target?

1/16″ to 5/16″ using Ferrous Target (Gear Tooth Wheel, Bolt Head, Key Stock, etc.)

Sold separately:
1/16″ to 3/8″ using Phares High Density Magnetic Disk
1″ maximum using Phares Standard Magnetic Disk
1″ maximum using Phares Magnet, Part No. SM-100
2″ maximum using Phares Magnet, Part No. RM-100

aiming the sensor at a rotating target such as a bolt head, key stock, flat washer, or magnet. Ferrous targets must have high iron content. Stainless steel and other low-ferrous materials may not be detected reliably.

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